Sika · Product Range

Sika Marine Deck & Sealing Systems

Sika makes the materials that go between a ship’s steel and what the passengers walk on — and the sealants that close every joint around it. This page puts the Sika marine range we supply in the order it is used: a tie coat and primer on the deck, a Sikafloor Marine self-levelling screed, the finish on top, then the teak deck and the Sikaflex sealants and adhesives.

Read it as two systems. The deck build-up is chosen by layer; the sealants are chosen by joint.

0.9 kg/l
Lightest screed
3–50 mm
Screed layer
7
Wheelmark products
Sika Marine
WheelmarkIMO FTP CodeSolvent-free
From bare steel to the last seam.
Newbuilds·Refits·Yachts

The Interior Deck Build-Up

A levelled accommodation deck is specified as a stack. Each layer is there because the one above it will not bond or level without it.

01

Tie coat — SikaCor ZP Primer

Only on aluminium or on steel with a zinc-rich shop primer. A two-component polyurethane with active anti-corrosion pigments, about 0.195 kg/m² at 80 µm dry film; overcoatable after 3 hours at +20 °C and cures even in a cold hull.

02

Prime — Sikafloor Marine Primer C

Water-based SBR primer, about 75 ml/m² on steel. It goes on white and turns transparent when dry — the sign that the deck is ready for the mortar.

03

Level — Sikafloor Marine-109 or -119

One-component, self-levelling, 3–50 mm. Marine-109 cures to 0.9 kg/l and is walkable in about 3 hours; Marine-119 is the denser, pumpable mortar at 27.5 MPa.

04

Finish — the covering on top

Ceramic or stone tiles, parquet, PVC, rubber, textile or a resin coating. For an IMO-certified vinyl or carpet finish we quote the floor and the screed together.

Deck Build-Up Products Compared

In build-up order: tie coat, primer, the two marine screeds, then the epoxy primer and coating for a resin finish. Specs are pulled live from our catalogue — the same data that goes into a quotation. Scroll the table sideways to see every product.

Specification

SikaCor ZP Primer

Sikafloor Marine Primer C

Sikafloor Marine-109

Sikafloor Marine-119

Sikafloor-151

Sikafloor-264 Plus

Deck build-up products

Marine-109 or Marine-119?

The primer and the tie coat are the same either way. The screed is the decision — weight against strength.

Lightweight — Sikafloor Marine-109

  • Density: 0.9 kg/l cured — half the weight of Marine-119 per mm of layer
  • Strength: 20 MPa compressive, 6 MPa flexural; walkable after ~3 h
  • Best for: wet and dry accommodation where deck weight is the constraint
  • Not for: galleys and sculleries

Dense & pumpable — Sikafloor Marine-119

  • Density: ~1.8 kg/l, 27.5 MPa compressive, 8.2 MPa flexural; walkable after ~4 h
  • Best for: large areas laid by pump, balconies, and filling holes and depressions as a repair mortar
  • Note: EMICODE EC1PLUS very low emission; goes down from +5 °C

A Resin Finish on a Cement Screed

Where the floor is coated rather than covered, the screed is primed with an epoxy and the coating goes on top.

  • Sikafloor-151 — primer and binder

    Solvent-free, low-viscosity epoxy at 0.35–0.55 kg/m² per coat. Mixed with quartz sand it also becomes a levelling or repair mortar, and it tolerates substrate moisture up to 6 %.

  • Sikafloor-264 Plus — the coating

    Solvent-free epoxy, Shore D 80, 140 MPa compressive, impact class IR4. Roller coat, self-smoothing layer or slip-resistant broadcast; foot traffic after ~24 h, full cure ~5 days at +20 °C.

  • Check the fire requirement first

    Sikafloor-264 Plus is classified Bfl-s1 under EN 13501-1 — a land-building Euroclass, not an IMO FTP Code approval. Where the space needs a certified surface, ask us for the marine-approved alternative before specifying it.

  • Cure is temperature-driven

    Both epoxies want +10 to +30 °C. In an unheated hull in winter, plan the recoat window (24–48 h for 264 Plus at +20 °C) into the programme.

Teak Decks: Prime, Bed, Caulk

A laid teak deck uses three Sika products, always in this order. See our yacht teak guide for the timber itself.

1 · SikaPrimer-290 DC

  • Does: primes teak, mahogany, Oregon pine and GRP before bedding or caulking
  • Rate: one thin coat, ~50 ml/m²
  • Wait: 60 min above 15 °C, 120 min below, max 24 h

2 · Sikaflex-298 FC

  • Does: beds the planks onto the sub deck — GRP, marine plywood, coated steel or aluminium
  • Rate: ~1.2 l/m² with a 4 mm notched spreader
  • Bonus: sound deadening; faster-skinning version of 298

3 · Sikaflex-290 DC PRO

  • Does: caulks the seams of open-deck teak
  • Behaviour: Shore A 40, 600 % elongation, resists seawater, sands fast
  • Wheelmark: MEDB000071N

Which Sikaflex for Which Joint

The marine sealants overlap less than their names suggest. Pick by what the joint has to do.

Sikaflex-291i — general joints

The multipurpose one: elastic, vibration-resistant joints and interior sealing, 700 % elongation, paintable, solvent-free.

Sikaflex-292i — structural bonds

For joints that carry load: 3 MPa tensile, 2 MPa lap shear, gap-filling. Aluminium (anodised too), GRP, ABS and coated metals.

Sikaflex-295 UV — windows

Direct glazing of polycarbonate and acrylic (PC, PMMA) in boats and ships, plus exposed exterior seals.

Sikaflex-591 — below the waterline

Silane-terminated polymer: colour-stable, mould-resistant, isocyanate-free and suitable below the waterline.

SikaFiresil Marine N — fire joints

Neutral-cure silicone that keeps sealing next to a heat source, −40 to +150 °C. Not paintable, not for PC or PMMA.

Sikaflex-290 DC PRO — teak seams

Made for caulking open-deck timber: weathers, resists seawater and sands quickly once cured.

Marine Sealants & Adhesives Compared

Rule of thumb: seal with 291i, bond with 292i, glaze with 295 UV, go below the waterline with 591. The Module B row is the certificate number a yard enters in the equipment list.

Specification

Sikaflex-291i

Sikaflex-292i

Sikaflex-295 UV

Sikaflex-591

SikaFiresil Marine N

Sikaflex-290 DC PRO

Sikaflex-298 FC

Sealants & adhesives

Surface Pre-Treatment

Most sealant failures are adhesion failures. Aktivator-205 for non-porous faces — metals, plastics, paint; MultiPrimer Marine for metals and marine timber; SikaPrimer-290 DC for teak deck strips. Same across the range: Application temperature 5-40 °C.

Specification

Sika Aktivator-205

SikaMultiPrimer Marine

SikaPrimer-290 DC

Technical & Compliance

What a specifier checks before the Sika products go into the build-up.

  • Wheelmark — MED 2014/90/EU

    Seven sealants and adhesives carry DNV Module B certificates; Module D (production) is MEDD000016J for all of them. Certificates are attached to each product page.

  • Deck screeds — IMO FTP Code

    Sikafloor Marine-109 and -119 are tested to the FTP Code and approved under the Marine Equipment Directive, per Sika’s datasheets.

  • Moisture-cured sealants

    Skin times from 35 min (591) to 90 min (290 DC PRO) at 23 °C / 50 % r.h. Cold, dry air and deep joints slow the cure — schedule sanding and loading accordingly.

  • Application windows

    291i and 292i from +10 °C, 591 and Firesil from +5 °C; the screeds from +10 °C (109) and +5 °C (119). Protect Primer C from frost.

  • Low-emission chemistry

    291i, 292i and 264 Plus are solvent-free; 591 is free of solvents, isocyanates, phthalates and PVC; Marine-119 is EMICODE EC1PLUS.

  • Paintability

    291i, 292i and 295 UV can be overpainted. SikaFiresil Marine N is a silicone and cannot.

Related Systems & Reading

Where the Sika products sit relative to the other marine build-ups we supply.

Sika Marine — Frequently Asked Questions

What shipyards, outfitters and yacht builders ask before ordering.

01

What is the difference between Sikafloor Marine-109 and Marine-119?

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Both are one-component, self-levelling deck screeds based on polymer-modified cement, laid 3–50 mm thick on interior decks. Marine-109 is the lightweight one: it cures to 0.9 kg/l, so it is chosen where every kilogram on the deck counts, but it is not for galleys or sculleries. Marine-119 cures to about 1.8 kg/l and is the stronger, denser mortar — 27.5 MPa compressive strength, pumpable, EMICODE EC1PLUS — and doubles as a repair mortar for holes and depressions.

02

Do I need SikaCor ZP Primer under the deck screed?

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Only on aluminium decks or steel decks with a zinc-rich shop primer. There SikaCor ZP Primer goes on first as a tie coat, then Sikafloor Marine Primer C, then the screed. On an ordinary shop-primed steel deck Primer C alone is enough — about 75 ml/m², and it turns from white to transparent when the deck is ready for the mortar.

03

Sikaflex-291i or Sikaflex-292i — which one do I need?

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Sikaflex-291i is the multipurpose sealant: elastic, vibration-resistant joints and interior sealing, 700 % elongation at break. Sikaflex-292i is the structural adhesive: it holds joints under high dynamic stress, with 3 MPa tensile strength and 2 MPa lap shear, and is the one for bonding aluminium, GRP and coated metals. Seal a joint with 291i; bond a part with 292i.

04

Which Sika products are used on a teak deck?

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Three, in order. SikaPrimer-290 DC primes the timber strips. Sikaflex-298 FC beds the planks onto the sub deck — spread with a 4 mm notched trowel at about 1.2 l/m², and it also deadens sound. Sikaflex-290 DC PRO caulks the seams: it is made for exposed open-deck joints, resists seawater and sands easily once cured.

05

Are the Sika marine sealants Wheelmark approved?

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Seven of them carry MED (Wheelmark) certificates from DNV under Directive 2014/90/EU: Sikaflex-290 DC PRO, -291i, -292i, -295 UV, -298 FC, -591 and SikaFiresil Marine N. Each has its own Module B certificate, listed in the comparison table above; Module D is MEDD000016J for all of them. The certificates are on each product page.

06

How long does Sikaflex take to cure?

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Sikaflex cures with moisture from the air, so it skins first and then cures inwards. Skin times at 23 °C and 50 % relative humidity run from 35 minutes on Sikaflex-591 and 40 minutes on -292i to 60 minutes on -291i and -295 UV and 90 minutes on -290 DC PRO. Full cure takes longer and slows down in cold, dry air and in deep joints, so plan sanding and loading on the datasheet figure for the actual joint size.

07

How do I order Sika marine products from Trivaro?

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Send the product list with quantities, or the deck area and build-up if you want us to calculate it. Sika ships in full boxes, so quantities are rounded up to the box — the quotation shows it per article. We return a quotation with lead time, datasheets and the MED certificates, and deliver across the EU.

Levelling a Deck or Caulking a Teak Deck?

Tell us the deck — steel or aluminium, the area in m², the layer thickness you need and what goes on top. We come back with the full build-up: tie coat if needed, primer, screed quantities by the bag, the sealants by the box, lead time and the certificates.

For a teak deck, the deck area and the seam length are enough to start.

Levelling a Deck or Caulking a Teak Deck?