SOLAS Fire-Rated Deck Build-Ups

A-60 Floating Floor Systems for Ships

An A-60 floating floor is a fire-rated floor build-up installed on top of a ship’s steel deck that upgrades the deck to an A-60 class division — able to withstand a 60-minute standard fire test while keeping the unexposed side within SOLAS temperature limits. Non-combustible insulation, a decoupled floating layer and an IMO-approved deck covering, tested and type-approved as one system.

This guide explains when SOLAS requires an A-60 deck, how the build-up works layer by layer, what the certificates must say — and which certified systems Trivaro supplies to shipyards and outfitters across the EU.

60 min
Fire integrity + insulation
≤139°C
Avg. unexposed-side rise
EU
B2B supply + documentation
A-60 Floating Floor
SOLAS II-2FTP CodeMED Wheelmark
Sixty minutes. Certified.
Newbuilds·Refits·Cruise & RoPax
A System Rating, Not a Product Rating

What Makes a Floor A-60

A-60 is a property of the complete division — steel deck plus everything built on it — proven in a standard fire test. These are the six things the rating actually requires, and what a specifier should check.

60-minute integrity

An ‘A’ class division must prevent the passage of smoke and flame for a full one-hour standard fire test — the steel deck provides the structural integrity, the build-up protects it.

Temperature-rise limits

For A-60, the unexposed side may not rise more than 139°C on average — or 180°C at any single point — for 60 minutes. This is what the insulation layer is sized to achieve.

Non-combustible layers

Every structural layer of the build-up — insulation slabs, screeds, plates — must be of approved non-combustible material. Only the thin approved deck covering on top may be organic.

Tested as a system

The fire test (2010 FTP Code) is run on the complete build-up. The type-approval certificate names the exact layer sequence — swap one component and the approval no longer applies.

Approved deck covering

The walking surface is an IMO-approved primary deck covering (FTP Code Part 5) — low flame spread, low smoke and toxicity — with the visible finish approved on top of it.

Acoustic decoupling

The floating layer rests on the insulation without rigid contact to steel or bulkheads — a mass-spring system that cuts structure-borne noise while delivering the fire rating.

The Build-Up, Layer by Layer

Every certified A-60 floating floor follows the same logic from the steel plate up. The exact materials and thicknesses come from the type-approval — this is the sequence you are approving.

A-60 Systems We Supply — GTF Freese, Engineered in Germany

Trivaro supplies the certified GTF Freese marine deck systems across the EU — floating floor insulation, mineral screeds and damping layers with the type-approval and MED documentation your Class surveyor expects. How they sit among the European manufacturers and system families.

TEFROLITH FF-STEEL — A-60 Floating Floor

  • What: the core A-60 floating floor system for steel decks
  • Where: accommodation and service decks over machinery, galleys and other high-risk spaces
  • Earns: the 60-minute rating and acoustic decoupling in one certified build-up

TEFROLITH Insulating Screeds

  • What: lightweight insulating screed systems — TEFROLITH FTG-35, TEFROLITH M
  • Where: weight-critical newbuilds and refits where every kg/m² counts
  • Earns: fire insulation with substantially less mass than classic slab constructions

TEFROTEX Mineral Screeds

  • What: pumpable marine mineral screeds — TEFROTEX 60, 100 and 500 P — for levelling and load distribution
  • Where: the floating layer over insulation, and deck fairing before coverings
  • Earns: fast, pumpable application over large deck areas

TEFROTEX VISCOELASTIC — Acoustic Damping

  • What: visco-elastic damping layers — Layer and Thix
  • Where: cabins and public spaces with demanding comfort-class noise targets
  • Earns: measured structure-borne noise reduction inside the certified build-up

Standards & Approvals Behind the Rating

An A-60 specification stands on a short list of rules and certificates. These are the ones your classification society and flag state will actually check — the full plain-English walkthrough is in our IMO/MED certification guide.

  • SOLAS Chapter II-2

    Defines the fire-division classes (A, B, C) and, in Regulation 9, the tables that say which deck between which spaces must be A-60, A-30, A-15 or A-0.

  • 2010 FTP Code — fire tests

    The test playbook: the standard fire test for ‘A’ class divisions, and Part 5 for the primary deck covering on top. Tested on the complete build-up, not per product.

  • Type approval by Class

    DNV, Lloyd’s Register, Bureau Veritas or RINA certify the tested system — the certificate names each layer and thickness. Our A-60 vs B-15 guide decodes the division classes.

  • MED 2014/90/EU — wheelmark

    On EU-flagged vessels the Marine Equipment Directive makes the IMO tests law; look for the ship’s-wheel mark and Notified Body number — see the wheelmark explainer.

  • EU Declaration of Conformity

    Ships with the order: DoC referencing the certificate numbers, plus FTP test reports and datasheets — the package a surveyor signs off without follow-up questions.

  • Installation per approval

    Perimeter decoupling strips, joints and finishes exactly per the approved system drawing — installation deviations are the most common reason surveys reject A-60 floors.

Specify an A-60 Floating Floor with Trivaro

A short brief is enough for a complete proposal. Every project is quoted on the vessel, zones and rating it actually needs — no generic price list.

01

Share the vessel & zones

Vessel type and classification society, the deck areas (m²) and required divisions (A-60/A-30/A-0), plus any weight or height limits and acoustic targets. Drawings help but are not required to start.

02

We match the certified system

A recommended build-up per zone — insulation, screed, damping and approved finish — with the type-approval references, certified weights and thicknesses from the datasheets, and the compliance documentation for your specification file.

03

Quotation & delivery

Quantities per zone, lead times and a B2B quotation, delivered to shipyards and outfitters across the EU from our Estonian hub — with the full certificate package included as standard.

Related Reading

The guides and product ranges behind an A-60 deck specification.

A-60 Floating Floors — Frequently Asked Questions

What shipyard specifiers, naval architects and outfitters ask when scoping a fire-rated deck build-up.

01

What is an A-60 floating floor?

+

An A-60 floating floor is a fire-rated floor build-up installed on top of a ship’s steel deck that upgrades the deck to an A-60 class division — able to withstand a 60-minute standard fire test while keeping the temperature rise on the unexposed side within SOLAS limits (139°C average / 180°C at any point). The build-up combines non-combustible insulation with a decoupled floating layer and an IMO-approved deck covering, tested and type-approved as a complete system. Because the floating layer is mechanically decoupled from the steel, the same construction also reduces structure-borne noise.

02

When does SOLAS require an A-60 deck?

+

SOLAS Chapter II-2 assigns division ratings to the boundaries between adjacent spaces based on fire risk — the tables in Regulation 9 define which deck between which space categories must be A-60, A-30, A-15 or A-0. A-60 is typically required where high-risk spaces (machinery, galleys, cargo) border accommodation or control stations. Whether the rating is achieved by insulating under the deck or by a floating floor on top is an outfitting decision — the floating floor route wins when the underside is inaccessible or when acoustics matter.

03

How does the build-up work, layer by layer?

+

From the steel plate up: primer, a non-combustible insulating layer (mineral wool or lightweight insulating screed sized for the 60-minute limit), a floating load-distribution layer decoupled by perimeter strips, an optional visco-elastic damping layer, then the IMO-approved primary deck covering and the visible finish. Every layer must match the type-approved system exactly — substituting any component invalidates the approval.

04

How much weight does an A-60 floating floor add?

+

System-dependent. Classic mineral-wool-plus-screed constructions are the heaviest; modern lightweight insulating screed systems (like TEFROLITH FTG-35) cut the mass substantially, which is why they dominate refits and weight-critical newbuilds. Certified weights and thicknesses are stated per system in the type-approval documentation — we quote datasheet figures, not estimates.

05

Does a floating floor reduce noise on a ship?

+

Yes — it is the second reason the construction exists. The decoupled floating layer forms a mass-spring system that interrupts structure-borne sound from machinery and impact noise from foot traffic; visco-elastic damping layers raise the performance further where comfort-class targets demand it. The achievable improvement is system-dependent — measured acoustic test reports are available for the systems we supply.

06

What certificates should an A-60 floating floor have?

+

Four things: the type-approval certificate of the complete build-up (DNV, Lloyd’s Register, Bureau Veritas or RINA, referencing the FTP Code fire test), the MED wheelmark certificate with Notified Body number where MED applies, the FTP Code Part 5 approval for the primary deck covering, and the EU Declaration of Conformity per shipment. The certificate names the exact layer sequence — verify your build-up matches it line by line. The full walkthrough is in our IMO/MED certification guide.

Need an A-60 Deck Specified?

Trivaro supplies certified A-60 floating floor systems — GTF Freese insulation, screeds and damping layers plus IMO-approved finishes — to shipyards, owners and outfitters across the EU, with the complete type-approval and MED documentation package included as standard.

Send your vessel type, deck areas, required divisions and any weight or acoustic targets — we respond with a certified system per zone, datasheet figures and a B2B quotation.

Need an A-60 Deck Specified?